Volvo Penta TMD22 Wartungshandbuch Seite 100
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Cooling system
Thermostat, replacement
(20A-04)
1
Drain the cooing system so that the coolant level is
below the position of the thermostat and disconnect
the upper hose from the coolant outlet connection.
2
Remove the mounting screws and remove the cool-
ant outlet connection (A1).
3
Remove the thermostat (A2).
4
Check that the sealing surfaces of the housing and
the outlet are clean and the tilt pin (A3) in the ther-
mostat can move freely.
5
Install the new thermostat in position in the housing.
6
Install the coolant outlet connection for the with a
new gasket and tighten the mounting screws.
7
Connect the upper hose and fill the coolant system
with the correct coolant, see the relevant manual.
Thermostat, checking
1
Suspend the thermostat in a suitable container filled
with water.
2
Warm the water slowly. Use a thermometer to
measure at what water temperature the thermostat
starts to open and at what temperature it is fully
open. For the correct temperatures see Workshop
Manual “Technical data”.
3
If the thermostat does not operate correctly, it must
be replaced. Do not try to change the setting.
.
- Workshop Manual 1
- Engine repair 3
- Safety information 5
- Protractor tightening torques 10
- Locknuts 10
- Strength classes 10
- Sealing compound 10
- General instructions 11
- Special tools 12
- APPROVAL NO: 14
- Engine presentation 15
- General information 16
- Cylinder head 18
- Valve clearance, check 20
- (12A-02) 20
- Valve clearance, adjustment 21
- (12A–03) 21
- Front sealing ring 23
- (12A-05) 24
- Camshaft, replacement 25
- (12A-06) 25
- Cylinder head assembly 26
- Valves and valve springs 30
- Valve guides, inspection 32
- (12A-10) 32
- Valve guides, replacement 32
- (12A-11) 32
- Cylinder head, inspection 33
- (12A-12) 33
- Valve seat, grinding (12A-13) 34
- Valve seat, replacement 35
- (12A-14) 35
- Piston and connecting rod 36
- Piston and connecting rod as 38
- Big ends, inspection (13A-02) 38
- Piston rings, replacement 41
- (13A-04) 41
- (13A-05) 42
- Piston and piston rings 43
- Connecting rod, inspection 44
- (13A-07) 44
- Connecting rod bushing 44
- (13A-08) 44
- Crankshaft assembly 45
- (14A-03) 49
- Crankshaft axial clearance 50
- Thrust bearing, replacement 50
- (14A-05) 50
- Main bearings, replacement 52
- (14A-06) 52
- Crankshaft, replacement 53
- (14A-08) 53
- Main bearings, inspection 53
- (14A-07) 53
- Crankshaft, inspection 55
- (14A-09) 55
- Timing cover and sprocket 56
- Timing belt, inspection 58
- (15A-02) 58
- Timing belt, tension (15A-03) 59
- (15A-04) 60
- Timing belt, replacement 60
- Fuel injection pump pulley 61
- Timing cover and drive 62
- Camshaft pulley, replacement 63
- (15A-06) 63
- (15A-07) 64
- Timing cover inner, replace 67
- Cylinder block 69
- Cylinder block, inspection 71
- (16A-02) 71
- Engine settings 73
- Lubrication system 77
- Oil pan, replacement (18A-03) 79
- Oil screen and suction pipe 80
- (18A-04) 80
- Oil pump, replacement 81
- (18A-06) 81
- Oil pump, inspection (18A-07) 83
- Relief valve, replacement 84
- (18A-08) 84
- Relief valve, inspection 84
- (18A-09) 84
- Fuel system 85
- Injectors, fault-tracing 87
- Injectors, replacement 87
- (19A-02) 87
- Feed pump, replacement 88
- (19A-03) 88
- Feed pump, reconditioning 89
- (19A-04) 89
- Fuel supply pressure 90
- Fuel injection pump, replace 91
- Fuel injection system 92
- Idling speed, adjustment 93
- (19A-07) 93
- (19A-08) 94
- Coolant, filling (20A-2) 98
- Sea water circuit, draining 99
- (20A-03) 99
- Thermostat, replacement 100
- (20A-04) 100
- Thermostat, checking 100
- (20A-05) 101
- Circulation pump, replacement 101
- Sea water pump, replacement 102
- (20A-06) 102
- Sea water pump, recondition 103
- Cooling system 104
- Special tools: 885038 106
- Oil cooler, replacement 107
- (20A-09) 107
- Heat exchanger / manifold / 109
- (20A-10) 109
- (20A-11) 111
- Charge air cooler (CAC), re 113
- Flywheel, flywheel cover 114
- Ring gear, replacement 115
- (21A-01) 115
- Flywheel cover, replacement 116
- Electrical system 118
- Repair Instructions 119
- Generator, maintenance 120
- Generator, fault-tracing 120
- Starter motor, replacement 121
- (22B-01) 121
- Starter motor, maintenance 121
- (22B-02) 121
- Starter motor, checking 122
- (22B-03) 122
- Glow plugs, replacement 122
- (22C-01) 122
- Glow plugs, checking power 123
- Glow plugs, function check 123
- Wiring Diagram 124
- Intake and exhaust system 127
- Boost pressure control valve 128
- Report form 131
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