Volvo Penta TMD22 Wartungshandbuch Seite 89

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87
Fuel injection system
Feed pump, reconditioning
(19A-04)
1
Clean the outside of the supply pump.
2
Make a mark straight across the flanges on both the
pump halves to ensure correct reinstallation.
3
Remove the cap of the supply pump (B1) and the
metal screen (B2). Remove the screws and sepa-
rate the pump halves.
4
Turn the diaphragm unit (B5) 90° to remove the dia-
phragm connecting rod from the control arm (B9)
and remove the diaphragm unit. Remove the shaft
seal (B7), spring seat washer (B8) and the spring
(B13) from the connecting rod. The diaphragm and
the connecting rod unit are replaced as a unit and
service remedies for the diaphragm are not possi-
ble.
5
The valves (B4) are jammed in the housing and can
be removed with a suitable jimmy tool. Part of the
flattened metal must be removed before the valves
can be removed.
6
Disconnecting the control arm: secure the rocker
(B12) with a vise and hit the pump housing with a
soft faced hammer to release the two holders (B11).
Take care not to damage the pump housing mating
surface. Remove the rocker arm, the journal (B10),
the control arm and the return spring. Check the
components for wear and other damage.
7
Clean the valve housing thoroughly. Install new seat
washers (B3) and slide the new valves (B4) into po-
sition. Because the valves are similar, but one
valve is installed in the opposite direction in relation
to the others, it is possible to install the valves up-
side down. To ensure that the valves are installed
correctly, follow illustration B. When the valves are
correctly installed flatten the valve housing edge in
six places equally spaced over the perimeter to hold
the valves in position.
8
Place the rocker arm (B12), the journal B10 and the
connecting rod unit (B9) in the lower section of the
supply pump. Install the return spring and check
that the spring ends are in the correct position.
9
Install two new holders (19A.04/B11) in the grooves
in the housing until the lock the journal. Use a light
hammer and a suitable adapter. Flatten the open
ends of the groove to hold the holders in position.
10
Install the diaphragm spring (19A.04/B13) in the
correct position under the diaphragm (19A.04/B5.)
Install the valve seat washer (19A. 04/B8) and a
new shaft seal (19A.04/B7) in position on the con-
necting rod. Check that the small diameter on the
upper side of the seal is against the round section
of the connecting rod.
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