Volvo Penta TMD22 Wartungshandbuch Seite 84

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82
Lubrication system
Relief valve, replacement
(18A-08)
The relief valve is installed on the left side of the
pump and can be replaced as a unit. The pressure
setting cannot be adjusted in any other way than by
installing new components.
1
Bend the shafts of the split pin together (A1). Press
the end plug (A4) and remove the split pin from the
pump housing.
2
Take the weight off the plug and if possible remove
the plug and the spring (A3). If the plug will not
come loose, tap it carefully inwards to see if the
spring tension can force it out of the housing. If the
plug still does not come loose, drill a small hole in
the center of the plug, use a self tapping screw to
remove the plug.
3
Remove the spring and piston (A2). A small magnet
can be used to remove the piston.
4
Replace the split pin, the O ring (A5) and the end
plug (if a hole has been drilled in it.)
5
Check that all the components are clean and lubri-
cate them with fresh engine oil. Install a new O ring
on the end plug.
6
Install the piston in the sleeve with the open end of
the piston turned inwards. Install the spring over the
lug on the end of the piston. Install the end plug with
the sprung end inserted in the cutout in the plug.
7
Press in the end plug and install the split pin
through the upper hole in the housing and down
through the lower hole. Bend the split pin shafts
apart.
Relief valve, inspection
(18A-09)
1
Check the spring for wear and other damage and if
possible check what pressure is required to com-
press a spring to its installed length, see Workshop
manual “Technical Data”.
2
Check the piston for wear and other damage and
check that it travels smoothly in the socket in the
housing.
3
Check the housing and the end plug for wear and
other damage.
4
Replace worn or damaged seals.
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