Volvo Penta TMD22 Wartungshandbuch Seite 88
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86
Fuel injection system
Feed pump, replacement
(19A-03)
1
Remove the fuel lines from the supply pump.
2
Remove the screw from the adjustment hole on the
top of the front end of the camshaft cover. Turn the
crankshaft until the adjustment hole in the camshaft
front bearing journal corresponds with the hole in
the camshaft cover. This ensures that the highest
point of the eccentric drive cam is turned away from
the pump lever.
3
Unscrew the mounting screws and remove the sup-
ply pump (A).
4
Clean the sealing surfaces on the supply pump and
camshaft cover and install the pump with a new
gasket. Install the mounting screws and tighten in
stages and evenly to 22 Nm.
5
Connect the fuel lines.
6
Slacken off the bleed screw in the fuel filter head.
Hand pump with the lever on the supply pump to
eliminate any air between the supply ball and the
fuel filter. Pump with the lever until air free fuel
comes out of the bleed screw. Tighten the bleed
screw.
7
Start the engine and check that there are no air and
fuel leaks.
- Workshop Manual 1
- Engine repair 3
- Safety information 5
- Protractor tightening torques 10
- Locknuts 10
- Strength classes 10
- Sealing compound 10
- General instructions 11
- Special tools 12
- APPROVAL NO: 14
- Engine presentation 15
- General information 16
- Cylinder head 18
- Valve clearance, check 20
- (12A-02) 20
- Valve clearance, adjustment 21
- (12A–03) 21
- Front sealing ring 23
- (12A-05) 24
- Camshaft, replacement 25
- (12A-06) 25
- Cylinder head assembly 26
- Valves and valve springs 30
- Valve guides, inspection 32
- (12A-10) 32
- Valve guides, replacement 32
- (12A-11) 32
- Cylinder head, inspection 33
- (12A-12) 33
- Valve seat, grinding (12A-13) 34
- Valve seat, replacement 35
- (12A-14) 35
- Piston and connecting rod 36
- Piston and connecting rod as 38
- Big ends, inspection (13A-02) 38
- Piston rings, replacement 41
- (13A-04) 41
- (13A-05) 42
- Piston and piston rings 43
- Connecting rod, inspection 44
- (13A-07) 44
- Connecting rod bushing 44
- (13A-08) 44
- Crankshaft assembly 45
- (14A-03) 49
- Crankshaft axial clearance 50
- Thrust bearing, replacement 50
- (14A-05) 50
- Main bearings, replacement 52
- (14A-06) 52
- Crankshaft, replacement 53
- (14A-08) 53
- Main bearings, inspection 53
- (14A-07) 53
- Crankshaft, inspection 55
- (14A-09) 55
- Timing cover and sprocket 56
- Timing belt, inspection 58
- (15A-02) 58
- Timing belt, tension (15A-03) 59
- (15A-04) 60
- Timing belt, replacement 60
- Fuel injection pump pulley 61
- Timing cover and drive 62
- Camshaft pulley, replacement 63
- (15A-06) 63
- (15A-07) 64
- Timing cover inner, replace 67
- Cylinder block 69
- Cylinder block, inspection 71
- (16A-02) 71
- Engine settings 73
- Lubrication system 77
- Oil pan, replacement (18A-03) 79
- Oil screen and suction pipe 80
- (18A-04) 80
- Oil pump, replacement 81
- (18A-06) 81
- Oil pump, inspection (18A-07) 83
- Relief valve, replacement 84
- (18A-08) 84
- Relief valve, inspection 84
- (18A-09) 84
- Fuel system 85
- Injectors, fault-tracing 87
- Injectors, replacement 87
- (19A-02) 87
- Feed pump, replacement 88
- (19A-03) 88
- Feed pump, reconditioning 89
- (19A-04) 89
- Fuel supply pressure 90
- Fuel injection pump, replace 91
- Fuel injection system 92
- Idling speed, adjustment 93
- (19A-07) 93
- (19A-08) 94
- Coolant, filling (20A-2) 98
- Sea water circuit, draining 99
- (20A-03) 99
- Thermostat, replacement 100
- (20A-04) 100
- Thermostat, checking 100
- (20A-05) 101
- Circulation pump, replacement 101
- Sea water pump, replacement 102
- (20A-06) 102
- Sea water pump, recondition 103
- Cooling system 104
- Special tools: 885038 106
- Oil cooler, replacement 107
- (20A-09) 107
- Heat exchanger / manifold / 109
- (20A-10) 109
- (20A-11) 111
- Charge air cooler (CAC), re 113
- Flywheel, flywheel cover 114
- Ring gear, replacement 115
- (21A-01) 115
- Flywheel cover, replacement 116
- Electrical system 118
- Repair Instructions 119
- Generator, maintenance 120
- Generator, fault-tracing 120
- Starter motor, replacement 121
- (22B-01) 121
- Starter motor, maintenance 121
- (22B-02) 121
- Starter motor, checking 122
- (22B-03) 122
- Glow plugs, replacement 122
- (22C-01) 122
- Glow plugs, checking power 123
- Glow plugs, function check 123
- Wiring Diagram 124
- Intake and exhaust system 127
- Boost pressure control valve 128
- Report form 131
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