Volvo Penta TMD22 Wartungshandbuch Seite 119
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117
Electrical system
Repair Instructions
Generator, replacement
(22A-01)
To prevent damage to the diodes and resistance,
the following instructions must be followed.
• Do not disconnect the battery when the engine
is running. This causes an increase in voltage
in the generator charging system, which may
cause damage to the diodes or transistors.
• Do not disconnect any electrical cables until
the engine has stopped and all electrical
switches are in the OFF position.
• Do not cause a short-circuit by connecting
electrical cables to the wrong socket. The cor-
rect identification of electrical cable to socket
must be carried out. A short-circuit or incorrect
connection, which reverses polarity, may cause
lasting damage to diodes and transistors.
• Do not connect a battery to the system until it
has been checked for the correct polarity and
voltage.
• Do not check whether a cable is carrying cur-
rent by seeing if it sparks, as this may damage
the transistors.
Removing
1
Disconnect the electrical connections at the genera-
tor.
2
Detach the generator mounting from the pivot
mounting and the mountings for the adjuster link.
3
Slacken off the belt tension and remove the belt.
4
Remove the adjuster link from the generator and re-
move the pivot shaft. Note the position of the wash-
er to ensure that it is correctly installed. Remove
the generator (A).
Installation
5
Place the generator in position and loosely install
the pivot mountings and the mountings for the ad-
juster link. Check that the washer is installed in the
correct position and that the generator pulley is
aligned with the crankshaft pulley.
6
Install the drive belt and adjust the pulley. Tighten
the mountings for the adjuster link and the pivot and
check the belt tension again.
7
Connect the electrical connectors to the generator.
- Workshop Manual 1
- Engine repair 3
- Safety information 5
- Protractor tightening torques 10
- Locknuts 10
- Strength classes 10
- Sealing compound 10
- General instructions 11
- Special tools 12
- APPROVAL NO: 14
- Engine presentation 15
- General information 16
- Cylinder head 18
- Valve clearance, check 20
- (12A-02) 20
- Valve clearance, adjustment 21
- (12A–03) 21
- Front sealing ring 23
- (12A-05) 24
- Camshaft, replacement 25
- (12A-06) 25
- Cylinder head assembly 26
- Valves and valve springs 30
- Valve guides, inspection 32
- (12A-10) 32
- Valve guides, replacement 32
- (12A-11) 32
- Cylinder head, inspection 33
- (12A-12) 33
- Valve seat, grinding (12A-13) 34
- Valve seat, replacement 35
- (12A-14) 35
- Piston and connecting rod 36
- Piston and connecting rod as 38
- Big ends, inspection (13A-02) 38
- Piston rings, replacement 41
- (13A-04) 41
- (13A-05) 42
- Piston and piston rings 43
- Connecting rod, inspection 44
- (13A-07) 44
- Connecting rod bushing 44
- (13A-08) 44
- Crankshaft assembly 45
- (14A-03) 49
- Crankshaft axial clearance 50
- Thrust bearing, replacement 50
- (14A-05) 50
- Main bearings, replacement 52
- (14A-06) 52
- Crankshaft, replacement 53
- (14A-08) 53
- Main bearings, inspection 53
- (14A-07) 53
- Crankshaft, inspection 55
- (14A-09) 55
- Timing cover and sprocket 56
- Timing belt, inspection 58
- (15A-02) 58
- Timing belt, tension (15A-03) 59
- (15A-04) 60
- Timing belt, replacement 60
- Fuel injection pump pulley 61
- Timing cover and drive 62
- Camshaft pulley, replacement 63
- (15A-06) 63
- (15A-07) 64
- Timing cover inner, replace 67
- Cylinder block 69
- Cylinder block, inspection 71
- (16A-02) 71
- Engine settings 73
- Lubrication system 77
- Oil pan, replacement (18A-03) 79
- Oil screen and suction pipe 80
- (18A-04) 80
- Oil pump, replacement 81
- (18A-06) 81
- Oil pump, inspection (18A-07) 83
- Relief valve, replacement 84
- (18A-08) 84
- Relief valve, inspection 84
- (18A-09) 84
- Fuel system 85
- Injectors, fault-tracing 87
- Injectors, replacement 87
- (19A-02) 87
- Feed pump, replacement 88
- (19A-03) 88
- Feed pump, reconditioning 89
- (19A-04) 89
- Fuel supply pressure 90
- Fuel injection pump, replace 91
- Fuel injection system 92
- Idling speed, adjustment 93
- (19A-07) 93
- (19A-08) 94
- Coolant, filling (20A-2) 98
- Sea water circuit, draining 99
- (20A-03) 99
- Thermostat, replacement 100
- (20A-04) 100
- Thermostat, checking 100
- (20A-05) 101
- Circulation pump, replacement 101
- Sea water pump, replacement 102
- (20A-06) 102
- Sea water pump, recondition 103
- Cooling system 104
- Special tools: 885038 106
- Oil cooler, replacement 107
- (20A-09) 107
- Heat exchanger / manifold / 109
- (20A-10) 109
- (20A-11) 111
- Charge air cooler (CAC), re 113
- Flywheel, flywheel cover 114
- Ring gear, replacement 115
- (21A-01) 115
- Flywheel cover, replacement 116
- Electrical system 118
- Repair Instructions 119
- Generator, maintenance 120
- Generator, fault-tracing 120
- Starter motor, replacement 121
- (22B-01) 121
- Starter motor, maintenance 121
- (22B-02) 121
- Starter motor, checking 122
- (22B-03) 122
- Glow plugs, replacement 122
- (22C-01) 122
- Glow plugs, checking power 123
- Glow plugs, function check 123
- Wiring Diagram 124
- Intake and exhaust system 127
- Boost pressure control valve 128
- Report form 131
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