Volvo Penta TMD22 Wartungshandbuch Seite 127
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125
Intake and exhaust system
Turbocharger, replacement
(only TMD, TAMD)
Removing and installing
1
Clean the turbocharger (TC) carefully.
2
Remove the air filter or the air filter hose from the
turbocharger (TC) compressor intake.
Remove the intake cover if installed.
3
Unscrew the exhaust pipe.
4
Detach the hose clamps and slide the compressor
outlet hose up on the intake manifold elbow.
Remove the spring clamps and the turbine back-
plate (heat shield).
5
Disconnect the supply line and the oil return line at
the turbocharger (TC). Remove the boost pressure
pipe at the turbocharger (TC).
6
Remove the nuts at the turbocharger flange and re-
move the turbocharger (TC) (A) and the gasket. Re-
move the exhaust elbow and its joint from the turbo-
charger (TC) if installed. Install a protective cover
over the openings in the turbocharger (TC) to pre-
vent dirt etc from getting in.
7
Install covers in the ends of the lines and over the
openings in the manifold or in the coolant tank /
heat exchanger / manifold unit.
8
Check the air hoses and the oil return hose for
cracking or other damage and replace if necessary.
9
Remove and clean the oil return line if installed.
10
Remove the protective covers from the compo-
nents.
11
Check the turbocharger (TC) intake and outlet are
clean and free from blockages and that the turbo-
charger (TC) shaft rotates freely. Also check that
the openings in the manifold and exhaust pipe are
clean and free from blockages.
12
Install a new gasket between the exhaust manifold
and the turbocharger flange. Check that the stud
threads are clean and apply a suitable lubricating
agent. Install the turbocharger (TC), install the nuts
and tighten to 22 Nm.
Check that the bracket for the turbine backplate
(heat shield) is correctly installed before the flange
nuts are installed and tightened. Install the turbine
backplate (heat shield).
- Workshop Manual 1
- Engine repair 3
- Safety information 5
- Protractor tightening torques 10
- Locknuts 10
- Strength classes 10
- Sealing compound 10
- General instructions 11
- Special tools 12
- APPROVAL NO: 14
- Engine presentation 15
- General information 16
- Cylinder head 18
- Valve clearance, check 20
- (12A-02) 20
- Valve clearance, adjustment 21
- (12A–03) 21
- Front sealing ring 23
- (12A-05) 24
- Camshaft, replacement 25
- (12A-06) 25
- Cylinder head assembly 26
- Valves and valve springs 30
- Valve guides, inspection 32
- (12A-10) 32
- Valve guides, replacement 32
- (12A-11) 32
- Cylinder head, inspection 33
- (12A-12) 33
- Valve seat, grinding (12A-13) 34
- Valve seat, replacement 35
- (12A-14) 35
- Piston and connecting rod 36
- Piston and connecting rod as 38
- Big ends, inspection (13A-02) 38
- Piston rings, replacement 41
- (13A-04) 41
- (13A-05) 42
- Piston and piston rings 43
- Connecting rod, inspection 44
- (13A-07) 44
- Connecting rod bushing 44
- (13A-08) 44
- Crankshaft assembly 45
- (14A-03) 49
- Crankshaft axial clearance 50
- Thrust bearing, replacement 50
- (14A-05) 50
- Main bearings, replacement 52
- (14A-06) 52
- Crankshaft, replacement 53
- (14A-08) 53
- Main bearings, inspection 53
- (14A-07) 53
- Crankshaft, inspection 55
- (14A-09) 55
- Timing cover and sprocket 56
- Timing belt, inspection 58
- (15A-02) 58
- Timing belt, tension (15A-03) 59
- (15A-04) 60
- Timing belt, replacement 60
- Fuel injection pump pulley 61
- Timing cover and drive 62
- Camshaft pulley, replacement 63
- (15A-06) 63
- (15A-07) 64
- Timing cover inner, replace 67
- Cylinder block 69
- Cylinder block, inspection 71
- (16A-02) 71
- Engine settings 73
- Lubrication system 77
- Oil pan, replacement (18A-03) 79
- Oil screen and suction pipe 80
- (18A-04) 80
- Oil pump, replacement 81
- (18A-06) 81
- Oil pump, inspection (18A-07) 83
- Relief valve, replacement 84
- (18A-08) 84
- Relief valve, inspection 84
- (18A-09) 84
- Fuel system 85
- Injectors, fault-tracing 87
- Injectors, replacement 87
- (19A-02) 87
- Feed pump, replacement 88
- (19A-03) 88
- Feed pump, reconditioning 89
- (19A-04) 89
- Fuel supply pressure 90
- Fuel injection pump, replace 91
- Fuel injection system 92
- Idling speed, adjustment 93
- (19A-07) 93
- (19A-08) 94
- Coolant, filling (20A-2) 98
- Sea water circuit, draining 99
- (20A-03) 99
- Thermostat, replacement 100
- (20A-04) 100
- Thermostat, checking 100
- (20A-05) 101
- Circulation pump, replacement 101
- Sea water pump, replacement 102
- (20A-06) 102
- Sea water pump, recondition 103
- Cooling system 104
- Special tools: 885038 106
- Oil cooler, replacement 107
- (20A-09) 107
- Heat exchanger / manifold / 109
- (20A-10) 109
- (20A-11) 111
- Charge air cooler (CAC), re 113
- Flywheel, flywheel cover 114
- Ring gear, replacement 115
- (21A-01) 115
- Flywheel cover, replacement 116
- Electrical system 118
- Repair Instructions 119
- Generator, maintenance 120
- Generator, fault-tracing 120
- Starter motor, replacement 121
- (22B-01) 121
- Starter motor, maintenance 121
- (22B-02) 121
- Starter motor, checking 122
- (22B-03) 122
- Glow plugs, replacement 122
- (22C-01) 122
- Glow plugs, checking power 123
- Glow plugs, function check 123
- Wiring Diagram 124
- Intake and exhaust system 127
- Boost pressure control valve 128
- Report form 131
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